Top Reasons for Using Dewatering Tubes

The dewatering process is a crucial one for wastewater minimization. It helps with the conversion of liquid waste into solid waste for easy disposal. For more efficiency, using dewatering bags comes in handy, thanks to the benefits that it brings about. Some of the top reasons for using the tubes, therefore, can include the following.

  1. Efficiency

One of the top reasons for using dewatering bags is their efficiency. Not only do you get help from the force of gravity by expediting the dewatering process, but also pumps and multiple fill spouts may also come in handy and be used in tandem for efficient cleanup.

  • They are affordable

Apart from saving money on labor costs and unnecessary packaging, the use of geotextile tubes helps save more on disposal costs and other fees. For example, it can be expensive to dispose of wet waste if the right processes are not in place. Through dewatering, though, the costs significantly drop.

  • Environmentally friendly

In comparison to other dewatering systems such as belt press systems and centrifuge, dewatering bags have fewer to no environmental effects. They neither require you to use extra water nor rely on gas-powered machinery. In addition, the discharged water can be channeled directly into local water storm drains and streams, while the waste can be repurposed to clear any hazardous materials.

  • Come in different sizes

Depending on the need, dewatering bags come in varied sizes. Better yet, they can be customized to fit your sizing needs.

Getting Professional Dewatering Services and Technologies

Spinpro is a dewatering expertise and technologies company that deals with effective and efficient products such as geo tubes.

What is Dewatering?

Dewatering involves the removal of water from solid material or soil by such methods as filtration, centrifugation, wet classification, or related solid-liquid separation techniques. We have a team of experts with skills in the optimization, design and troubleshooting of solid liquid separation techniques.

Dewatering involves wide range of services and technologies that include;

1. Dewatering Tubes

You get geo tubes that fall under high capacity geotextile dewatering tubes. They come in polyester and polypropylene and in various custom sizes and shapes. In addition, you can get cubic yard bags, hanging bags and roll-off dewatering bags for small enterprises.

Geotubes

2. High Performance Polymers

Dewatering companies supply high performance polymers that are custom blended particularly for sludge dewatering equipment and geotextile dewatering tubes and bags. Manufacturers chose the most appropriate chemical treatment that suites your application.

3. Centrifuge sales and Services

You can get a supply of both refurbished and new centrifuges that are customized for your needs. Refurbished units carry a warranty and come with unique upgrades to meet the requirements of your application.

4. Dredge Sales, Service and Rental

In order to promote cleanup, dewatering companies carry out clean dredging services. This also helps to improve overwhelmed, contaminated and degraded water bodies.
To get the best dewatering technologies like geotubes and other services, contact us today.

Using Flocculation as a Way of Dewatering Sludge

For many years, engineers and manufacturers look for fast and cost-effective wastewater treatment. One of the simplest and most effective processes for dewatering sludge and removing sediments is flocculation. It is the process when microscopic particles bind together to create larger particles in liquids.

In some cases, people use a filter press and chemical substance, called a “flocculant”, to start the process and input a positive charge in the materials. Some examples of flocculant include iron, aluminium, calcium, and magnesium. The dry polymer absorbs onto the particles, which causes them to form clumps and flocs. People remove these clumps and purify the water through traditional filtration methods.

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What are the benefits of flocculation?

Flocculation controls or prevents mineral, lime, and algae staining on treated systems, which helps maintain and operate equipment more efficiently. It also keeps sediment materials or flocs at the top of the water separation filters, which reduces frequent maintenance cycles and back-washing time. Due to lesser maintenance and back-washing time, flocculation also reduces energy consumption and costs used to re-heat the water for purification processes.

What are other alternatives for water purification?

Although clay flocculant can be beneficial, it also has certain drawbacks. It is only applicable to liquids and is not usable on metals or other substances. Not all flocculants also have the same reactions with the same solutions or identical conditions. These are the reasons engineers and manufacturers stick to traditional purification processes.

Uses of Geotextile Dewatering Tubes

Sludge tube or geo tubes as they are also known are a great fit for large dewatering projects. They are designed using large dimensions and use high quality woven geotextile fabric compared to the normal nonwoven fabric of dewatering bags. The construction allows removal of large amounts of silt and sludge without replacing the bags.

Due to their large capacity and their strength, geotextile dewatering tubes are used for large water projects like water treatment, paper mill, agricultural ponds, and industrial lagoons. Their sizes can be custom made to your ideal size and location.

Geotubes fabrication allows them to be used in dewatering contaminated sediments, copper tailings, lakes, and rivers among other areas. Geotextile tubes are used to speed up the dewatering process after sediments are treated with a polymer. Sediments particles flocculate and increase in particle size when they enter in the geotubes. The result is that geotextile tubes dewater fast making the discharged water have fewer solids.

Geotextile tubes are a creative way of dewatering sludge, and water by-products. Special geotube fabric is fabricated and seamed into various tubes of different lengths. Ports are afterward fabricated into the tubes allowing water to be pumped full. As water is pushed through the geotextile fabric, the waste is held in the tubes. Once the waste is dewatered the tubes can be cut and the waste properly disposed of.

The above are some uses of geotextile tubes.

The Significance of Wastewater Dewatering Services

Water filtration involves different methods and practices. Today, there exists various modern ways for effective sludge dewatering. Many companies utilize these methods to separate water from sludge effectively. However, whichever the process employed, there is a need to determine if it is environmentally friendly. Companies have resorted to sludge dewatering services for various reasons based on their industrial needs.

Wastewater or sludge dewatering is the industrial process of separating liquids from solid waste. These liquids and solids then undergo different treatment processes and stages to free them from toxic substances after the dewatering process. After treatment, the end products are safe, usable water and disposable solid wastes. After this stage, the mass and bulkiness of the initial product are considerably reduced to allow easier haulage.

The following are the Benefits of sludge dewatering services.

Compared to any other water separation techniques, sludge dewatering is the most cost-effective. The reason is that the process helps separate the liquid part that is later taken through various means to form clean, reusable water. The remaining portion of the sludge thus is less bulky and can be hauled easily to disposal locations. It is true that other methods do not offer such benefits. It saves companies a lot of money on transportation and disposal costs.

This method is also beneficial as it helps to increase productivity in factories. Treatment through geo-tubes means that filtered liquids are passed through treatment plants where it is decontaminated to form clean water. Factories then utilize the resultant water to run their daily functions and production.

Sludge Treatment or Removal in Waste Water Lagoon?

A significant number of wastewater lagoons experience high accumulation of sludge, and this has turned out to be a severe problem. Wastewater sludge treatment has increasingly become a great challenge for wastewater lagoons around the world. Excessive sludge leads to increased levels of BOD, Ammonia, and TSS. For this reason, there is a need for proper dredge sludge disposal and treatment mechanisms.

Lagoon dredging is arguably the most popular type of sludge elimination. Various ways exist associated with lagoon dredging. However, all these methods involve mechanical sludge removal from the lagoons. After removal from the bay, the sludge is transported to a land application facility.

It is true that transportation of the sludge is highly expensive and tasking job. Most companies working with sludge transportation can spend an average of $350 per tonne of dry sludge with many lagoons holding approximately2500 to 5000 tonnes of dry sludge. Mechanical sludge removal is the only way especially when the lagoon is filled with it.

However, there exist some other ways to deal with sludge including proper Aeration and Mixing and Bio-augmentation. Methods that exist in addressing dredge sludge disposal and treatment are not plentiful. You can, however, put up proper aeration systems that can help to resolve the problem.

Sludge Dewatering Tubes Applications and Uses

The sludge dewatering tubes are made of material designed to help in the process of filtering. However, the most significant percentage of excellent filtration is performed by the sludge material in the dewatering tube. The mechanism of filtration happens in the tubes where the water is squeezed from the mud and channels its way through the sludge to be expelled from the tube in an optimal clarification. This process thus makes the tube act as a dewatering and light filter device.

After its filling for several times, it is possible to assume the maximum compression is characteristic upon the dewatered sludge. Once the sludge dries up, the solid residue can be excavated, carried off, and disposed of off in a friendly ecosystem, saving on time and expenses.

Furthermore, the dewatering sludge tubes have a degradation period of between seven and fifteen years, depending on how they are being used. These tubes have UV protection which keeps it durable.

These dewatering tubes are also used in beach or shoreline applications especially in lakes, waterways, and marinas. They work by stopping the shorelines from degrading due to erosion on the build berms, dikes, and ocean/seashores. Furthermore, they can be used domestically or in any modern set up to deal with wastewater.

Tips to Help You End Up with the Right Dewatering Products for Your Operations

As an expert in the field, you should be adept at getting the right products and equipment for any dewatering project. You should head to the supplier armed with the right specifications of what you need. The following tips will help you purchase the right products and equipment, leading you to smooth running operations. You will have minimal disruptions because of delays caused by unsuitable parts.

Choose the ideal supplier

The best supplier is one that understands your industry and will therefore provide you with solutions that suit your project. A supplier that does more than just give you a store to buy the geotextile dewatering tubes will also offer guidance. Use the services of a company that has deep knowledge to your type of industry. Such should also offer variety as this way, you will not end up with tubes that do not work well for you because you had a limit in your selection.

dewatering-bags

Match the dewatering products to your operations

The dewatering bags and tubes should be the right size. A tube or bag that has a smaller capacity will only slow down your operations as they will affect your flow rates. You should also remember to match the products to the type of sludge that you are dealing with. You can find bags that handle sediment while others are best suited for oily sludge. You can also get filter bags that handle all types of sludge. Knowing beforehand exactly what you need helps you get the right products in one go.

The Top Benefits of Sludge Dewatering

There are many methods you can use in water filtration. Thanks to innovative people, there are now also other ways of sludge dewatering. Whichever method you decide to use should be environmentally friendly. Companies and factories require sludge dewatering for different reasons. You might not have heard of sludge dewatering.

In a nutshell, sludge dewatering is just the process of separating liquids from solids. After the separation process, the solids and liquids are treated at different stages to ensure they are free of toxins. The end products are treated water and disposable solids. This is a process where the mass and bulkiness of the initial sludge is reduced to a certain level.

Below are the benefits attributed to sludge dewatering:

Sludge dewatering is one of the most cost-effective water separation techniques. This is because sludge dewatering removes the liquid part of the sludge which is later treated and distributed as clean water. This reduces the bulk of the waste product, making it much easier to transport and dispose. Other methods don’t offer the same benefits. This method saves companies and even cities a lot of money in disposal and transportation costs of sludge.

This method also helps to increase productivity in factories. When receiving dewatering services using geotubes, the liquid part of the sludge is taken to water treatment plants and is filtered and decontaminated to produce clean water. This clean water helps factories run smoothly as most factories need clean water for daily production. An example is in the textile industry where clean water is needed to make the dye on clothes look genuine.

Dewatering as a Waste Management Solution for Civil Construction

Civil construction projects can be quite expensive, without even including the costs for cleaning up after completion of the site. Waste management is usually one of the biggest challenges in all construction projects. There is always the hassle of trying to figure out an environmentally friendly way to get rid of the trash.

The challenge is even more grievous if there is water that needs to be removed. This is why dewatering is a crucial part of waste management processes. You will need to ensure that you get access to the best dewatering solutions that will get the work done as efficiently as possible, and without costing you a fortune in the process.

Spinpro is one of the leading dewatering consultancy firms. This company has been providing world-class dewatering solutions for decades now. As long as what you are looking for is dewatering services, this company is going to make sure that you are able to get fantastic dewatering consultancy services effortlessly.

One of the biggest benefits of dewatering in relation to waste management is the reduced cost of haulage. Less water from the reduction of water translates to fewer trips and lower costs. Additionally, wastewater dewatering is important in the construction process due to the safety issues related to the integrity of the building. Get in touch with Spinpro to find out more about how you can get your dewatering processes done as efficiently and as affordably as possible. This company provides dewatering solutions to meet the different needs of their clients, whether in construction, mining, or oil and gas drilling.